Easy-Maintenance Weighing Modules for Bulk Material Handling System – United States

Easy-Maintenance Weighing Modules for Bulk Material Handling System – United States

1. Project Background

In the United States, bulk material handling systems require reliable and low-maintenance weighing solutions to support continuous production and reduce operational downtime.

The customer needed a durable weighing module system that could be easily installed and serviced without interrupting production.

2. Customer & Application Scenario

The customer is a bulk material processing company in the USA, handling powders and granules in storage silos and hoppers.

Application scope:

• Silo weighing

• Hopper weight monitoring

• Inventory management and process control

The weighing modules operate in environments with dust, vibration, and varying load conditions.

3. Our Solution (Process Flow + Equipment Configuration)

We delivered HSB series alloy steel weighing modules optimized for ease of maintenance and long-term reliability.

Equipment configuration:

• Alloy steel weighing modules with IP68 protection

• High-sensitivity load cells (2.0 ± 0.002 mV/V)

• Safety load and lateral load protection

• Pre-wired cables for fast installation

• Interface with weighing indicators and control systems

Process flow:
Material filling → Continuous weight monitoring → Data transmission → System control and alarm management

4. Key Parameters & Line Characteristics

• Rated capacities: 0.5t to 20t

• Safe overload: 150% FS

• Lateral load limit: 200% FS

• Insulation resistance: ≥5000 MΩ

• Cable length: 3 meters

Line features:

• Easy installation without complex alignment

• Simple maintenance and quick calibration

• High resistance to environmental interference

• Long service life under heavy-duty operation

5. Delivery Stage & Customer Feedback

The weighing modules were delivered fully tested and ready for installation.

Customer feedback:

“The modules are easy to install and maintain. Accuracy remains stable even under continuous operation, helping us reduce downtime and improve process efficiency.”